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How to make a Universal Cover Button Die for the DK-93 Press January 12 2026
If you are anything like me, arthritis or hand fatigue has started to creep up on you, especially when working on a big cover button project. My sweet husband was kind enough to create a universal cover button press die for my DK-93 tabletop press, so I can create buttons to my heart's content. I wanted to share this with you because this has been a game-changer for me and has made button forming a breeze.
It’s a little “McGyvered,” but this will give you an idea of how to do it.
Supplies
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Bolt: M8–1.25 × 40mm (M8–1.25 = bolt size + thread pitch & 40mm = bolt length)
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Nut: matches M8–1.25 threads
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Washer: large enough to fit inside the Size 75 pink pusher
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Size 75 pink pusher (or similar-sized/shaped item)
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Epoxy (or similar strong adhesive)
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Flat platform material (wood or metal) to cover the bottom die location
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Your button tool (correct size for the button you’re making)
- KAM DK-93 Tabletop Press
Part 1: Make the threaded “top die” adapter
1. Assemble the bolt: Thread the washer onto the bolt. Thread the nut onto the bolt after the washer. (You’ll be embedding the washer/nut end into the pusher.)
2. Prep the pink pusher: Place the Size 75 pink pusher upside down (open side facing up).
3. Fill with epoxy: Fill the pusher about halfway with epoxy (or similar adhesive).
4. Insert the bolt assembly: Press the bolt/washer/nut into the epoxy-filled pusher. Center it carefully so it stays straight.
5. Let it cure: Allow the epoxy to dry/cure for the full recommended time (per the epoxy instructions).
6. Install the adapter: Once fully cured, thread the bolt/pusher assembly into the top die location of your press.
Part 2: Create a flat base at the bottom die location
1. Place a flat, sturdy platform (wood or metal) over the bottom die location. This base needs to be about 2"x2".
2. The goal is an even, level surface to set your button and button tool on.
Part 3: Press the button
1. Assemble your I Like Big Buttons! cover button normally: Fabric + cap + back, using your button tool like you normally would.
2. Add the pink pusher: Place the pink pusher on top, “sandwiching” the button together.
3. Center everything: Position the button under the threaded adapter so the button is centered, the back is level, and the pink pusher is straight on top.
4. Press gently first: Pull down on the press lever slowly and gently until you see the back settle into place. Stop, check alignment, and see if the back is popped into place.
5. Increase pressure only if needed: If the back isn't fully set, press again with slightly more pressure.
Tip: Too much force can flatten the button's dome, so start light until you get a feel for it.
To see other great Fabric Cover Button ideas, visit our DIY Project section here.
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